EQUIPMENT
NF-1001
High-speed Spinning of Nonwovens of 1 meter wide.
Electrospinning System of High Productivity and Operability.
The model NF-1001 is an electrospinning system to spin nanofiber nonwovens to be used for pilot production.
A variety of solutions can be efficiently spun into nonwoven rolls of 1 meter wide(effective width).
The system is also equipped with several devices thinking about operators’ safety.
Major features
- Spinning nonwovens of 100um thickess
The system can spin nonwoven membranes of 100um-thick(or more) by integrating +50kV and -30kV high voltage supplies and securing 300mm Spinning distance. - Multiple Jet Spinnerets (MJS) of original technology
The system integrates Multiple Jet Spinnerets(MJS) that MECC deverloped and realizes high productivity by changing number of pieces and models in accordance with solutions. - Production of wide nonwoven rolls
A maximum of 12 pieces of MJS on 3 rows can be integrated to the system at the speed of 1.5m/min. - Easy connection with existing roll-to-roll unit
Existing roll-to-roll unit can be connected with the NF-1001 by inputting sync signals from the system. - Thinking about operators’ safety
The system is equipped with safety devices such as antistatic mechanism, strengthened glass, emergency switch and high voltage interlock. - Quick and easy operation with a touch panel
The System employs a touch panel to enter and memorize spinning conditions for convenient operations.
Specification of each unit (outline)
* The effective width varies depending on the material.
| Model name | NF-1001 |
|---|---|
| Purpose of use | Research and development, Pilot production of nonwovens |
| Collector width | 1300mm *The effective width varies depending on the material. |
| Standard collector | Steel belt |
| Standard spinneret | Multi-jet spinneret (MJS) (Quantities, number of holes and arrangement will be changed in accordance with solutions and conditions.) |
| Spinneret operation | Movable range 400mm Traversing speed 0 to 300mm/sec |
| Gear pump | 3 units can be installed |
| Control | Touch panel |
| Feed rate pump 1, 2, 3 |
50 to 500ml/hour × Number of nozzle rows |
| High voltage power supply | Spinneret Voltage：0.5～50.0kV Current：0.0～100.0μA Collector Voltage：-0.5～-10.0kV Current：0.0～100.0μA |
| Conveyor speed(Spinning speed) | 30 to 1500 mm /min |
| Programmable parameter | ・High voltage output ・Feed rate of solutions from pump ・Slider speed and distance ・Conveyor speed |
| Conveyor speed(Spinning speed) | 480㎥/hr or more |
| Dimensions (except protrusions) | 3254W × 2412D × 2390H (mm) |
| Weight | 3300kg or less |
| Safety devices | ・Safety interlock ・Door lock ・Emergency stop button ・Signal tower ・High-voltage shutdown in case of overcurrent |
Components to be integrated
Multiple Jet Spinneret (MJS)
Gear Pump
NF-1001 system diagram
Product introduction video
Catalog / specifications
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